Machine Guarding Compliance Guide

#11 Code Violation: Machine Guarding Failures

18,000+ citations • $1,000–$15,000 fine (2025)

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Why Machine Guarding Is the #11 Code Violation

Removed guards, bypassed interlocks, and missing training cause 60% of OSHA amputations. OSHA issued 18,000+ citations in 2023 — repeat violations lead to $15K per machine.

Top Triggers:

  • Guards removed for “convenience”
  • No interlock on access doors
  • Light curtains bypassed
  • No weekly inspection log

2025 Fines (OSHA 1910.212)  

Type Fine
Serious (missing guard) $1,000–$7,000
Willful (bypassed) $15,000 + criminal

Source: OSHA 1910.212

OSHA Must-Haves

Required

  • Fixed guards secured
  • Interlocks on removable panels
  • Weekly inspection log
  • Annual training

Avoid

  • Bypassed light curtains
  • Missing “GUARD IN PLACE” labels
  • No “REPORT LOOSE GUARD” system

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By CGAP Industries | Updated: October 29, 2025

OSHA 1910.212

Why Safety Signs Matter More Than You Think: Simple Fixes That Prevent Big Problems

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Ladder Safety Starts on the Wall – Not Just on the Rungs

  • Ladder Safety Starts on the Wall: Posting What Workers Actually Need to See - CGAP Industries

    Ladder Safety Starts on the Wall: Posting What ...

    Joseph Pannell

    Falls from ladders are one of those “we know better” hazards that still send workers to the hospital every year. Most crews understand the basics—don’t stand on the top step,...

    Ladder Safety Starts on the Wall: Posting What ...

    Joseph Pannell

    Falls from ladders are one of those “we know better” hazards that still send workers to the hospital every year. Most crews understand the basics—don’t stand on the top step,...

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